Kleemann mobile jaw crusher on quarry haul road
Mobile Jaw · Impact · Screening Trains

Crushing Plants Sized by Feed Size, Discharge Opening and Verified t/h

Kleemann jaw crushers, impact crushers and vibrating screens ship with Tier 4 Final options, published capacity curves and ISO 21873 plant safety packs — so quarry supervisors and procurement managers tender against measured parameters, not brochure averages.

Mobile Jaw Crusher — MC110 vs MC120 Class

Side-by-side parameters equipment managers use when selecting a primary jaw for limestone or recycled concrete feed. Rows with meaningful deltas are highlighted so mechanical engineers can see where operating weight, jaw opening and output capacity diverge between neighboring classes.

ParameterMC110 ClassMC120 Class
Operating weight36.5 t42.8 t
Jaw opening1,100 × 700 mm1,200 × 800 mm
Feed sizeup to 700 mmup to 900 mm
Discharge opening40–160 mm50–180 mm
Output capacity180–320 t/h250–450 t/h
Engine250 kW Tier 4 Final280 kW Tier 4 Final
Hydraulic cleanlinessISO 4406 18/16/13ISO 4406 18/16/13

Engineering Capabilities Quarry Buyers Verify

Four specification-led stories procurement and field engineers check during factory acceptance and the first production month on a crushing and screening train.

Hydraulic drive pack on mobile jaw crusher

Hydraulic Drive Packs at ISO 4406 18/16/13

Every Kleemann mobile plant leaves the factory with documented hydraulic system pressure targets and ISO 4406 cleanliness samples. Field crews trend particle counts against the commissioning baseline so jaw toggle lubrication and screen exciter circuits stay inside OEM tolerance before liner wear accelerates.

Tier 4 Final diesel pack on crushing plant

Tier 4 Final / EU Stage V Power Options

Diesel packs ship with DPF and SCR aftertreatment sized for continuous crushing duty. NOx and PM logs follow each serial number so site EHS officers can file ISO 8178-style evidence alongside your crushing plant permit package without rewriting tender language.

Manganese jaw plates and impact blow bars

Wear Parts Planned Around 8,000h Cycles

Jaw plates, blow bars and screen cloth are staged against operating-hour forecasts rather than emergency call-outs. Quarry managers receive wear-survey templates that map feed abrasiveness to liner life so budget holders can schedule rebuilds before unplanned downtime hits daily t/h targets.

Field service engineer at vibrating screen

Eighteen Regional Parts Hubs, Sub-16h MTTR

Contracted sites draw manganese liners, bearings and screen meshes from quarry-belt warehouses. Mean-time-to-repair targets stay under sixteen hours when the service plan includes pre-staged kits for your jaw opening class and screen vibration frequency RPM setpoints.

1,200 mmMax primary jaw feed class
450 t/hImpact crusher throughput band
3-deckVibrating screen configurations
18 hubsRegional wear-parts staging

Field-engineer FAQ for Crushing Plants

Direct answers procurement managers and chief engineers ask before placing a purchase order for a Kleemann jaw, impact or screening train.

What is the lead time from PO to on-site commissioning?

Typical mobile jaw plant: 14–18 weeks ex-works plus a five-day on-site commissioning audit covering feed size trials, discharge opening settings and first-shift t/h verification. Multi-stage trains with screens add two to four weeks for foundation and conveyor interface drawings.

Do Kleemann plants meet EPA Tier 4 Final / EU Stage V?

Mobile crushing and screening units offered for regulated markets ship with Tier 4 Final or Stage V diesel options and per-machine NOx + PM documentation for your site file.

Jaw crusher or impact crusher for primary reduction?

Jaw crushers favor hard, abrasive feed with predictable discharge opening control and lower liner complexity. Impact crushers deliver more cubical product for asphalt fractions when feed UCS and tramp metal risk are managed. Our Tech Specs page walks both sides of that selection debate with feed size and t/h bands.

How quickly can a field engineer reach a remote quarry?

Contracted quarry-belt sites target under sixteen hours MTTR with parts pre-staged. Non-contracted emergency call-outs route through the nearest of eighteen hubs; response windows are quoted against travel distance and liner SKU availability.

What hydraulic cleanliness do plants ship at?

Hydraulic packs are flushed to ISO 4406 18/16/13 before dispatch. Sample bottles travel with the machine so your reliability team can trend against the factory baseline after the first 250 operating hours.

Can you support wet versus dry screening circuits?

Yes. Screen vibration frequency (RPM) and mesh selection change when feed moisture rises. We issue wet-circuit and dry-circuit mesh tables so site supervisors do not force a dry limestone setup onto sticky recycled concrete feed.

Engineering Downloads for Tender Packs

Capacity curves, wear-survey templates and emissions sample reports ready for procurement and EHS binders.

PDF

Jaw Crusher Capacity Curve

PDF · 1.4 MBRequest
PDF

Impact Crusher Feed / Product Map

PDF · 1.1 MBRequest
PDF

Screen Mesh Selection Table

PDF · 0.9 MBRequest
XLSX

Liner Wear Survey Template

XLSX · 0.4 MBRequest
PDF

Tier 4 Final Sample Audit Pack

PDF · 2.0 MBRequest
PDF

ISO 4406 Sampling SOP

PDF · 1.0 MBRequest
Mobile crushing plant working at dusk in quarry

From Spec Sheet to First Shift — One Crushing Partner

Share feed size, rock UCS and target gradations. Kleemann engineers return a jaw / impact / screen string matched to your t/h goal.

Talk to a Crushing Engineer