Eight Engineering Disciplines · One Crushing Catalog

Aggregate production, recycling, mining feed prep, road-base, tunnelling spoil, coastal stockyards and demolition circuits — each discipline mapped to a Tier 4 capable Kleemann machine class with feed size and t/h guidance.

Disciplines we size plants for

Icon-led grid for project EORs and equipment managers who think in process, not brochure categories.

Mass Aggregate Production

Jaw + impact/cone-ready + multi-deck screen trains for limestone and granite quarries.

Asphalt Fraction Prep

Cubical product focus with impact secondary and mesh tables for 16 / 22 / 32 mm bands.

Concrete & RCA Recycling

Impact primary with magnet separation and fine decks for recycled concrete aggregate.

Mining Feed Preparation

Heavy jaw opening classes and high-throw secondary stages for hard-rock plant feed.

Road-Base & Fill

High t/h screening for unbound base with wet/dry vibration frequency options.

Tunnel Spoil Processing

Compact jaw + screen modules tuned for wet muck cake and confined pad footprints.

Demolition & Urban Yards

Dust suppression packages, tramp-metal protection and rapid relocate tracked plants.

Coastal Port Stockyards

Corrosion-ready electrics and reclaim crushers aligned to ship-loading windows.

Technical requirements by discipline

Comparison table used by design institutes and chief engineers when mapping a Kleemann class to tender parameters — key spec, governing standard and recommended plant class.

Discipline Key Spec Standard Kleemann Class
Aggregate ProductionThroughput t/h + jaw opening mmISO 21873CX 200–800 t/h
Asphalt Fraction PrepProduct cubicity + mesh mmEN 13043 guidanceImpact + 3-deck
C&D RecyclingFeed size + magnet separationSite EHS / ISO 21873Impact recycle train
Mining Feed PrepOperating weight + discharge openingISO 21873Heavy jaw primary
Road-BaseScreen vibration frequency RPMProject gradationHigh-capacity screener
Tunnel SpoilFootprint + wet-cake handlingTunnel EOR packCompact jaw/screen

Selection boundaries we disclose up front

Wet vs dry screening

Dry limestone mesh tables under-perform on sticky recycled concrete. Vibration frequency (RPM) and spray-bar packages must be re-specified when feed moisture rises; we will not promise dry-circuit t/h on wet feed.

Tramp metal & impact primaries

Impact crushers need magnet and detector discipline. Sites that cannot control rebar risk should stay on jaw primary or accept higher blow-bar consumption — we document that trade-off before PO.

Pad footprint & relocate cadence

Compact tunnel-spoil trains sacrifice some throughput versus full quarry pads. If weekly relocate is required, share pad dimensions early so conveyor interfaces are not oversold.

Email the engineering office for the cross-discipline parameter map

PDF, 36 pages — feed size bands, discharge opening ranges and screen mesh tables by discipline.

Request the parameter map